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 The ZT Alloy

Environmental concerns prompted research into alternative coating compositions and after 7 years of testing Follansbee have perfected their ZT alloy. This tin/zinc alloy has been shown in both laboratory and field tests to have improved corrosion resistance, particularly in marine atmospheres. Samples have been exposed to 2400 hours of salt spray testing, and 5 years of exposure to industrial and marine atmospheres, with no evidence of corrosion.


Over 5 Years of beach front conditions
The durability of a coating depends on its corrosion resistance, thickness and adherence to the metal substrate. The ZT coating has been proved to have excellent corrosion resistance and TCS II has a thick 20 micron coating on both sides. Follansbee's hot dip coating technology produces a pore free coating that diffuses into the stainless steel to produce a unique inter-metallic zone, where the coating diffuses into the stainless steel, that guarantees excellent adherence.







Samples undergoing corrosion testing
Tests by Ove Arup on TCS II have confirmed that the ZT coating averages 20 microns per side and is uniform, continuous, with no evidence of porosity. They confirmed the presence of the intermetallic layer, and that this and the anodic nature of the coating protects the substrate even where the coating has been damaged. Corrosion testing showed that the stainless substrate pays no part in the corrosion resistance of TCS II and confirmed that the product was suitable for use in all atmospheric conditions, even in aggressive coastal atmospheres.
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